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SPB-5LD WITH 6 DIE HEAD AND DOUBLE STATION EXTRUSION BLOW MOLDING MACHINE

This model has a man-machine interface and is easy to operate. Optional single-mode frame, double-die frame, single-die to six-die, single- to six-layer, multi-layer liquid level line, in-mold label, pneumatic water-filling device, and automatic recycling of edge material crushing The system can produce 0.2-5 (liter) plastic hollow products.

Application:

Fits for bottle in volume 0.5-5 L for edible oil, single-double color lubricants, single-double color cosmetics, 3 layer pesticide, 5 layer food and cosmetics. plastic material including PE、PP、PETG,PVC、PS、PC、TPU、ABS、PA、EVA etc.

Features

  • HMI Touch Screen, Incorporating with PLC system (Optional Siemens/B&R Control) for easy maintenance.
  • Blowing Unit/ Die Head movement for changing mold easily, as option.
  • Built with safety devices to provide maximum protection for the machine operator.
  • High plasticizing capacity extrusion screw is designed to handle material variations.
  • Plasticizing screw and barrel is precision machined from special nitrogen treated steel.
  • Water cooling technology controls feed zone temperature.
  • Chiller circulated hydraulically controlled blow-pin.
  • When requiring both functions in a single machine, purchase the machine for PVC application and order the additional parts (screw and die head ) for conversion to PE application.

Application

In-Mold (Blow Mold) Labels For Automotive And Motor Oil

In-Mold (Blow Mold) Labels For Automotive And Motor Oil

extrusion blow molding products

extrusion blow molding products

Features & Application

SPB-5LD Blow Molding Machine With Full Automatic Unattended Plastic Bottle Production Line

SPB-5LD is shuttle blow molding machine. Shuttle Blow Molding machines are used for the Extrusion Blow Molding (EBM) process. Shuttle machines are either single-sided or dual-sided machines, and can be manufactured to produce one- to six-layer containers for cosmetic, pharmaceutical, food, and chemical applications. This is the most popular type of machinery for blow molding high density polyethylene (HDPE) and Polypropylene Plastic (PP) containers around the world. Literally thousands are sold every year. A shuttle machine consists of either single or dual clamps that shuttle (or slide) from under the die head to a blow pin assembly for blowing. The machines come in all sizes and configurations from single cavity to as many as 20-30 and bottle sizes from a few ounces up to a 10 litre jerry can. Included in the shuttle group is the long stroke type blow molding machine. Popular manufacturers include Bekum, SIG, Automa and Magic to name only a few of hundreds.

The Shuttle Production Process

  1. The shuttle is brought under the flowhead, where a parison of plastic material is being constantly extruded. The mold closes and “shuttles” away from the flowhead
  2. The mold is then brought to the blow pins, which are then forced downward into the molds, helping to “calibrate” the necks while air is forced into the cavity to blow the container. The shuttle motion allows the bottles to be blown and cooled to the side, without interfering with the parisons, which are continually extruding from the flowhead
  3. In a dual-sided shuttle machine, the second shuttle mold is brought under the flowhead while the first set is being blown and cooled, doubling the machine’s output

The Shuttle Mold

Shuttle machines may extrude single or multiple parisons, and are characterized by the number of parisons and the horizontal spacing between the parisons. For example, a “4×100” shuttle extrudes four parisons, spaced 100 mm between the centers. This would require a platen (for attaching the molds) greater in size than 400 mm, to accommodate the required mold width. The horizontal or angled shuttling distance is thus greater than 400 mm for a 4×100 shuttle machine. In general, shuttle machines up to 2×100 mm spacing are considered small machines; shuttles up to 6×100 mm spacing are considered mid-sized machines; shuttles larger than this are typically referred to as “long-stroke” machines.

Typically used for lower volume output, these machines generally have two to four cavities per mold, positioned horizontally next to each other. Key advantages of the shuttle blow molding process includes:

  • Low mold cost for low volume output
  • Capable of producing high-quality “calibrated neck” finish with blow pins
  • In-machine trimming – finished bottles exit the machine
  • Capable of producing handleware bottles
  • Capable of producing multi-layer bottles (up to 6 layers)

Features for SPB-5LD:

  • Double Station
  • Single/Double/Triple/Q.12 Head
  • Horizontal Operated Clamping System
  • Production Volume:2ml~5L
  • Multi layers: Co-Extrusion 1-6 Layers
  • Multi cavities: 1~12 cavities
  • Specialize for the PE/PP/PETG/PVC/Nylon/Co-Extrusion material
  • Special function: View Stripe
  • Clamping system: Toggle/3 Tie Bar/4 Tie Bar
  • Driven Model: Hybrid servo motor drive system/ High performance hydraulic power saving system/Close loop proportional valve
  • Support Parison controller/Auto Deflashing/Auto Recycling/Auto material feeder/Remote trouble shooting funciton/IML(in mold labeling)

 

Advantages

  • Clamp sizes / quantity to match all requirements
  • Easily configured for monolayer and multi-layer applications
  • Single or multi parison
  • Efficient electric drive(s) on extrusion system
  • Low profile for ease of operator access
  • Part removal and trimming matched to the application
  • In-mold labeling and view stripe capable
  • Lowest investment cost for high-speed applications
  • Extreme bottle quality consistency

Check this video to see how this machine works:

SPB-5LD is the model machine that suitable for lubricant oil, health care and toy etc. plastic products below 5L. Multi-die head with view strip line is optional. It can also connect with the IML machine. Auto de-flashing system and conveyor are optional to meet automatic production line. The daily output (24hrs) is approx. 5000-86000pcs.

Application: blow molding machine with full automatic unattended plastic bottle production line, bottles production line, extrusion blow molding machine from China
Parameters
ITEM UNIT SPB-1LD SPB-1.8LD SPB-2.5LD SPB-5LD
Screw Diameter MM 45 50 65 70
Screw L/D Ratio L/D 22:1 22:1 24:1 26:1
Extrusion motor KW 7.5 11 22 30
Oil pressure motor KW 5.5 5.5 11 15
Screw rotate speed R.P.M 10-75 10-75 10-75 10-75
Screw heating zone Parts 6 6 6 6
Heating power KW 12 12.6 18 20
Parison motor option KW
Extruding Capacity HDPE kg/h Approx.30 Approx.35 Approx.70-75 Approx.85-90
Mold Center Distance mm 50/60/85/100/120 45/50/60/85/100/120 60/80/90/120/130 60/80/120/130/150/180
platen distance mm 110-330 110-330 180-450 180-550
mold movement stroke mm 310 310 380 420
Length range of mould mm 50-250 50-250 100-320 150-380
Width range of mould mm 60-260 60-260 100-350 150-400
Thickness range of mould mm 110-150 110-150 150-180 180-230
Dry Circle time s 3.6 3.6 3.7 3.7
Mold-locked pressure Ton 3 3 5 7
Oil tank Volume L 150 150 150 180
Air Pressure kg/cm2 6-8 6-8 6-8 6-8
Air Volume m3/min 0.4 0.4 0.6 0.8
Cooling water pressure mpa 0.3-0.5 0.3-0.5 0.3-0.5 0.5-0.7
Cooling water consumption L/min 30 30 50 60
Min./Max. diameter of product mm 10-100 10-100 30-200 40-300
Weight of product g 0.5-20 0.5-20 20-150 50-250
Volume of product L 0.01-1 0.01-1 0.05-2 0.1-5
Total power consumption kw 25.5 29 54 65
Average power consumption kw Approx.10-12 Approx.11-13 Approx.21-30 Approx.25-38
Net weight of machine ton 2.95 3 5.5 7
Gross weight of Machine ton 3.15 3.2 5.7 7.2
Machine dimension (L*W*H) m3 2.26*1.66*2.24 2.26*1.66*2.24 3.2*2.1*2.5 3.7*2.3*2.7

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